Production line function composition
The whole line is composed of automatic loading/coding, scanning/one-time quantitative coating, hole blocking detection, waste removal/one-time drying/secondary coating, hole blocking detection, waste removal/secondary drying/calcination/hole blocking, back pressure detection/coding, scanning/robot logistics automatic loading, palletizing and packaging, production line lumped control, MES system, SPC system and other intelligent automatic.
▲advantage
The advantages of this equipment are mainly reflected in the following aspects：
1) The entire production process is managed and monitored by computer
The operation of all equipment in this system adopts computer management and monitoring, and the quantity, quality and status of the production process products are also within the scope of computer management and monitoring.
2) Production process automation
In addition to the manual line of raw materials, the movement of materials in the production process all use robot transplanting and automatic equipment automatic transmission, avoiding the phenomenon of manual operation damage to the workpiece, but also the people from the harsh labor environment, to protect the health of the operator; The unqualified workpieces are stored separately, while ensuring the accuracy and reliability of production.
3) SPC monitoring
Statistical analysis technology is applied to the real-time monitoring of the production process, and the random fluctuations and abnormal fluctuations of product quality in the production process are scientifically distinguished, so as to give early warning to the abnormal trend of the production process, so that the production management personnel can take timely measures to eliminate the anomalies and restore the stability of the process, so as to achieve the purpose of improving and controlling the quality.
5) Quantitative coating process is adopted
Traditional equipment using excessive coating process, coating quality can not be guaranteed, the degree of automation is low. The system adopts servo quantitative coating, high coating precision, automatic coating to ensure the consistency and accuracy of coating.
6）Visual production
Equipped with video surveillance system, this set of video surveillance system is located in the production line dispatching room, convenient dispatcher or duty monitor intuitively observe the operation of each station of the production line, through the switch and call of the display screen, understand the working status of the workers, the work of the equipment, the first time to grasp the trend of the production line.
The data recorded on the hard disk can be queried according to the user's query request (such as a certain road at a certain time), and the playback is displayed. Playback can be fast forward, fast back, slow forward, slow back, single frame step control. The image can be enlarged as a whole, enlarged locally, video retrieval and playback
7) Production Line Management System (MES)
Automatic coating line MES system provides an information display platform for production management personnel, quality control personnel and production operators, and is an important window to understand the production process.
The core function requirements are as follows:
（1）Timely display of filling weight；
（2）Each weighing weight display and unqualified results display and alarm；
（3）The time from the time when PLC obtains the weight value to the time when the value (qualified or not) is fed back to PLC is short；
（4） The data storage capacity becomes larger；
（5） Immediate storage of production data；
（6） Production data report generation；
（7） Sizing and coating parameters: Sizing parameters can be entered according to each filling turntable.
1.Cellular catalyst quantitative canning coating equipment: (live picture)
▲Application: Used in cellular catalyst quantitative canning (gasoline engine, diesel engine)；
Product Category: Motor vehicle honeycomb catalyst (GPF, DPF, SCR, DOC, TWC, VOC, etc.)；
▲ Features: Coating feed accuracy is high, single feed and recovery time is short, the slurry laying effect is good, the vacuum degree is high and the vacuum recovery time is short, after the vacuum suction of the coated material, the peak-valley difference of the coated material is small, after the material suction, There is no plugging hole, the outer wall slurry contamination height is small after carrier coating and suction, the carrier edge will not be damaged due to equipment working reasons, the rotary table positioning accuracy is high, and it has the function of scanning code, weighing and plugging hole detection; Can identify inkjet and arrow, coating information management system perfect and so on.
